hydraulic pile breaking machine

Hydraulic Pile Breaking Machine: Efficient Solution for Pile Head Removal

Hydraulic pile breaking machine is a powerful tool used to remove excess concrete from the top of piles after foundation construction. This machine helps construction workers quickly and safely break pile heads without damaging the remaining pile. Our models, such as YG-800 to YG-2500, fit different pile diameters from 600mm up to 2500mm. For example, the YG-800 works on 600-800mm piles, while the YG-2500 handles 2300-2500mm piles. Each model has a certain number of modules – from 8 to 18 – and the total machine weight ranges from 2400kg to 5400kg. The breaking force per module is 70 tons, so larger models with more modules can apply more total force. The hydraulic pile breaker machine saves time and labor. It also reduces noise and dust, making it a cleaner choice for urban projects.

hydraulic pile breaking machine
hydraulic pile breaking machine
pile breaker machine
pile breaker machine

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Specifications of the Hydraulic Pile Breaking Machine

ModelYG-800YG-980YG-1150YG-1300YG-1500YG-1650YG-1800YG-2000YG-2150YG-2300YG-2500
Applicable pile diameter600-800mm800-900mm1100-1150mm1150-1300mm1300-1500mm1500-1650mm1650-1800mm1800-2000mm2000-2150mm2150-2300mm2300-2500mm
Number of modules 89101112131415161718
Machine weight2400kg2700kg3000kg3300kg3600kg3900kg4200kg4500kg4800kg5100kg5400kg
Applicable excavator model20-30T20-30T20-30T30-40T30-40T30-40THydraulic pump stationHydraulic pump stationHydraulic pump stationHydraulic pump stationHydraulic pump station
Cylinder stroke250mm250mm250mm250mm250mm250mm250mm250mm250mm250mm250mm
Working pressure35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa35Mpa
Oil storage capacity of a single module5L5L5L5L5L5L5L5L5L5L5L
Breaking force70T70T70T70T70T70T70T70T70T70T70T

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Features of Hydraulic Pile Breaker Machine

Our hydraulic pile breaking machine comes with many useful features.

First, it uses a modular design. That means you can add or remove modules to match different pile diameters. For instance, the YG-1150 uses 10 modules for 1100-1150mm piles, while the YG-1500 uses 12 modules for 1300-1500mm piles.

Second, the machine works with common excavators. The YG-800 to YG-1150 fit 20-30 ton excavators, and larger models like YG-2300 need 40-50 ton excavators.

Third, the cylinder stroke varies by model. Most have 250mm stroke, but the YG-2150 has 300mm, YG-2300 has 350mm, and YG-2500 has 400mm.

Fourth, the working pressure is mainly 35MPa, but bigger models use higher pressure up to 55MPa. Each module holds 5 liters of oil, so larger machines store more oil. Finally, every module delivers 70 tons of breaking force. With up to 18 modules, the YG-2500 can break piles very quickly.

hydraulic pile breaker
hydraulic pile breaker
pile breaking machine
pile breaking machine

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How Does a Hydraulic Concrete Pile Breaker Work?

Have you ever wondered how a hydraulic pile breaking machine works? It is actually quite simple.

The machine can be attached to an excavator. The excavator’s hydraulic system supplies power and oil to the pile breaker. The breaker has several modules placed around the pile. Each module has a cylinder that pushes a chisel or wedge against the concrete pile.

When the operator activates the machine, the cylinder extends with high pressure – up to 35MPa or even 55MPa on some models. The force pushes the chisel into the concrete. Because multiple modules work at the same time, the pile head cracks evenly around its circumference. After a few seconds, the concrete breaks into small pieces.

Then the operator lifts the machine, and the broken concrete falls away. The remaining pile is left with a clean, flat top ready for building structures. The whole process takes only one or two minutes per pile. This is much faster than using hand tools.

The pile head breaking machine works smoothly because the oil storage in each module ensures consistent pressure. Also, the stroke length allows the chisel to penetrate deep enough. So, in simple words, the machine uses hydraulic power to squeeze and break concrete in a controlled way.

pile breaker machine working on site
pile breaker machine working on site
pile breaker machine for round pile breaking
pile breaker machine for round pile breaking

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Where to Use a Hydraulic Pile Breaker in Construction?

The most common place is building foundations for high-rise buildings. After driven piles or cast-in-place piles are set, the top part must be removed to expose reinforcement bars. Our machine does this job neatly.

Another application is bridge construction. Bridge piers often rest on large-diameter piles (up to 2500mm). The YG-2500 model is perfect for such heavy work.

Road and railway projects also need pile breaking when building overpasses or retaining walls.

Port and harbor construction uses piles for docks and jetties. The hydraulic pile breaking machine works well in these wet or muddy conditions because it is robust and simple.

Even wind turbine foundations use piles. The machine can handle piles from 600mm to 2500mm, so it fits many renewable energy projects. Unlike explosive methods, this machine is safe near existing structures.

concrete pile breaker application
concrete pile breaker application
concrete pile breaking machine application
concrete pile breaking machine application

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Pile Head Breaking Machine Offers Exceptional Performance and Durability

The hydraulic pile breaking machine features a robust hydraulic system and a high-strength steel frame that ensures long-lasting performance.

Its adjustable modules allow operators to handle piles of different sizes, making it versatile for round pile demolition projects.

Safety is also a key feature; the machine is designed with protective covers and automatic pressure control to prevent accidents.

Additionally, the compact design allows easy transportation and on-site setup.

The machine operates quietly and efficiently, reducing noise pollution compared to traditional methods.

With these features, the hydraulic pile breaker becomes a cost-effective and practical solution for construction and demolition companies seeking high efficiency and reliability.

hydraulic pile breaker on the excavator
hydraulic pile breaker on the excavator
hydraulic pile breaker on site
hydraulic pile breaker on site

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Advantages of Using a Hydraulic Pile Breaker

  • First, it is fast. A typical pile head can be broken in minutes.
  • Second, it is safe. Workers do not need to stand near the falling concrete. The machine keeps them at a distance.
  • Third, it protects the reinforcement bars. The chisels break concrete but do not cut the steel bars inside.
  • Fourth, it works on all pile types – concrete, prestressed, or reinforced.
  • Fifth, the modular design reduces maintenance costs. If one module breaks, you can replace only that module instead of the whole machine.
  • Sixth, the hydraulic pile breaking machine produces less dust and noise than pneumatic breakers. This helps you follow environmental rules.
  • Seventh, the machine has a long service life because all modules use high-quality seals and steel.
  • Eighth, it is compatible with most excavators from 20 to 60 tons.

With all these benefits, it is clear why more contractors choose a hydraulic pile breaker machine for their projects. For more information, please contact us freely.

round pile breaker
round pile breaker
square pile breaker
square pile breaker
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